Plate Magnets

Professional Plate Magnets Manufacturer

 

We're a tech and innovation-driven company specializing in magnetic material products. Products such as our super strong disc magnets, super strong magnet bars, custom neodymium magnet, and samarium cobalt rod magnet showcase cutting-edge technology and a dedication to engineering excellence. By pushing technological boundaries, we ensure our products deliver superior performance and reliability.

 

 

 
Why Choose Us

 

Production Equipment

We have hydrogen breakers, magnetizers, automatic welding machines, automatic bending machines, laser cutting machines, metal detectors and other equipment. And the perfect quality inspection equipment and system makes us have stable quality.

Quality Assurance

We always feel that all success of our company is directly related to the quality of the products we offer. They meet the highest quality requirements as stipulated in ISO9001, ISO14000:14001 SGS guidelines and our stringent quality control system.

Global Market

We then expanded into international sales to provide more products for Europe, North America, Middle East and South East Asia regions. In addition to magnetic assemblies, we also have neodymium magnets, samarium cobalt magnets and other magnets for electric motors, and magnets for buttons.

Customized Service

Our sales staff will provide customized product solutions for each customer. Our extremely fast response policy ensures that every customer inquiry is answered within 12 hours (business days).

 

 

Performance Parameters

 

Magnetic plate surface performance:

4,000GS--10,000GS

Performance:

Magnetic plate front

Magnetic field depth 85 mm:

Using a 5 mm diameter 25 mm long mild steel test piece

Magnet grade N35-N52:

Checked and confirmed by Gauss meter

Temperature:

-20°C / +90°C

Construction material:

Stainless steel

 

 
Advantages of Plate Magnets
 
01/

High Efficiency in Metal Separation
Plate magnets are highly effective at removing contaminants. They can capture both large pieces of tramp metal and tiny iron filings, ensuring that the final product is pure and safe.

02/

Cost-Effective Solution
Plate magnets are relatively inexpensive compared to more complex magnetic separation systems and require virtually no energy to operate, making them cost-effective in the long term.

03/

Durability and Longevity
The use of stainless steel casings and strong permanent magnets gives plate magnets a long service life. They resist corrosion, wear, and heavy use, even in demanding environments.

04/

Versatility
Plate magnets can handle a wide variety of materials, from dry powders and granules to liquids and slurries. This versatility allows them to serve a variety of different industries.

05/

Non-Energy Dependent
Since plate magnets do not require electricity to function, they continue to work even during power outages. This feature also reduces operating costs and makes them a sustainable solution.

06/

Easy Installation and Maintenance
Plate magnets are simple to install in existing systems, often requiring minimal modifications. Cleaning is straightforward, especially with designs like hinged or quick-clean plates that save operators valuable time.

 

Magnetic Plate Separator

 

Application of Plate Magnets

Food Processing Industry
Safety is the top priority in food production. Plates magnets remove metal sharks from spices, flour, grains, sugar and other ingredients, prevent contamination and ensure compliance with food safety standards.

 

Recycling Industry
Recycling features depend a lot more on plate magnets so that ferrous metals can be separated from plastic, glass and other non-Father ingredients. This improves recycling efficiency and increases the quality of the product.

 

Mining and Minerals
In mining, plate magnets are used to protect crusher, grinder, and pulvizer from trump metal. They also ensure that the final mineral products remain uncontrolled.

 

Chemical and Pharmaceutical Industry
Powder chemicals and pharmaceutical products require high levels of purity. Plate magnets effectively remove metal impurities without disrupting the production process.

 

Plastic and Rubber Industries
Plastic manufacturers use plate magnets to prevent dancing metal contaminants from damage to injection molding machines and extruders. It also ensures high-quality final products.

 

Comparison of Different Plate Magnet Types
1

General Plate Magnets

They are the most widespread design, made for general use in bulk materials handling where light ferrous metal removal is in demand. General plate magnets can be utilized in food processing, plastics, and recycling sectors.

2

Suspended Magnets

They are installed above conveyor belts to remove metal impurities continuously without hindering the flow of material. They are used in mining, recycling, and wood processing industries.

3

Magnetic Plate Separators

They are used in applications of high volume where higher magnetic separation is required. They assist in removing impurities with higher efficiency in industries such as chemicals, pharmaceuticals, and mining.

4

Custom Magnets

Some industries require plate magnets specially designed to fit specific applications. Custom solutions allow flexibility in terms of size, strength, and installation to meet industry-specific demands.

 

 

Manufacturing Process

The process begins with the careful selection of magnetic materials. The most common options are ferrite magnets and neodymium magnets. They excel at capturing even the smallest ferrous particles, but they are more sensitive to high heat and corrosion if not properly coated.

 

Once the magnets are chosen, they are arranged in specific patterns inside the plate. This arrangement ensures maximum surface coverage and creates a uniform magnetic field across the plate’s surface, which is essential for efficient contaminant capture.

 

The magnets are then encapsulated within a stainless steel casing, typically SS304 or SS316, which provides corrosion resistance, durability, and hygiene. Stainless steel is especially important for industries such as food and pharmaceuticals, where regulatory standards for product contact must be met.

 

After encapsulation, the surface of the plate is polished to a smooth finish. This reduces product buildup during operation and makes cleaning easier. Some designs incorporate quick-clean mechanisms that allow operators to remove trapped contaminants more efficiently.

 

Finally, each plate magnets undergoes rigorous testing, including magnetic field strength measurement, pull force checks, and durability assessments, to ensure consistent performance and reliability.

Magnetic Plate Separator

 

Customized Service

 

Optional surface treatment

Mirror polishing, wire drawing polishing, sandblasting.

01

Optional shell material

SS304, SS316.

02

Optional magnetic intensity

1500Gs, 4000Gs, 8000Gs, 10000Gs.

03

Optional working temperature

<80 ℃, 100 ℃, 120 ℃, 150 ℃, 180 ℃, 200 ℃, 250 ℃, 300 ℃.

04

Optional dimension & accessories

Hinges, handles, or other special requirements such as threaded holes can be customized.

05

 

How To Order

 

 

Contact Us: Reach out via our website, email, or phone to schedule your initial consultation.

Submit Order Details: Provide quantity, style and size and we will send you a formal quotation.

Invoice Payment: Make payment based on the proforma invoice to kickstart the production.

Production Sample Creation: We create pre-production samples for your confirmation before full production begins.

Approval of Preproduction Samples: Review pictures or request samples to confirm before bulk production starts.

Production Process: We update you with photos and videos of the completed products, along with shipping cost details.

Shipping and Balance Payment: Once the balance is received, your bulk order is shipped to your chosen location.

 

Video

 

 

 

 

Shipping and Delivery

 

Packing

Standard sea or air packing, such as carton, wooden box, pallet etc.

Lead time

7 days for samples, 15-20 days for mass production.

Transportation

All shipping methods are available: courier (TNT, DHL, FedEx, UPS), air or sea.
Shipper or freight forwarder can be appointed by either purchaser or TC.

 

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Certificate

 

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FAQ

Q: How to Choose the Right Plate Magnet?

A: Magnetic power
The strength of the magnet depends on your content type and flow rate. For fine powder, a high intensity magnet is required, while coarse materials may require standard power.
Material flow
Understand the flow of material – vertical, interested or horizontal – so you can install the plate magnet in the most effective position.
Size and design
Choose the size depending on the chute or conveyor dimensions. Some applications may require hinged or quick-clean plate magnets for convenience.
Operating environment
If your process includes high temperatures, corrosive materials, or high-help status, then choose the option of magnets with protective coatings or special houses.

Q: How do I install a plate magnets?

A: Plate magnets can be mounted in a variety of positions, including above a conveyor belt or chute, as well as in a pipeline. The magnet should be positioned in such a way that the magnetic field encompasses the whole flow of material being processed. It is critical to follow the installation instructions and safety precautions provided by the manufacturer.

Q: How is magnetic strength measured?

A: Magnetic strength is typically measured in Gauss or Tesla, indicating the intensity of the magnetic field at the magnet’s surface.

Q: Can multiple plate magnets be used in series?

A: Yes, installing multiple magnets in sequence increases the capture efficiency for high-contamination applications.

Q: How do I keep a plate magnets in good condition?

A: Maintaining a plate magnet properly is critical to ensuring that it continues to work efficiently. To remove any buildup of trapped particles, the magnet must be cleaned on a regular basis. It is also critical to check the strength of the magnetic field on a regular basis and repair any old or broken components. Following the manufacturer’s maintenance guidelines and scheduling frequent maintenance inspections is suggested.

Q: What are the safety precautions to take when using a plate magnets?

A: If not used appropriately, plate magnets might be hazardous. It is critical to follow all of the manufacturer’s safety requirements and to keep the magnet properly installed and maintained. When working with plate magnets, operators should avoid coming into touch with the magnet or any magnetic materials, and it is advised that they wear proper personal protection equipment.

Q: What is a plate magnet?

A: A plate magnet is a flat magnetic plate designed to attract and remove ferrous metal contaminants from materials flowing over or near its surface. They create a strong magnetic field that captures and holds ferrous particles as materials pass by, preventing metal contamination.

Q: What is the difference between ferrite and rare-earth plate magnets?

A: Ferrite magnets are cost-effective and suitable for general use, while rare-earth magnets are much stronger and ideal for removing very fine or weakly magnetic contaminants.

We're well-known as one of the leading plate magnets manufacturers and suppliers in China. If you're going to buy high quality plate magnets with competitive price, welcome to get more information from our factory. Also, customized service is available.

Suspended Magnetic Board Conveyor Belt, Plate Magnets, Magnetic Plate Separator

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