Magnetic Liquid Traps

Professional Magnetic Liquid Traps Manufacturer

 

We're a tech and innovation-driven company specializing in magnetic material products. Products such as our super strong disc magnets, super strong magnet bars, custom neodymium magnet, and samarium cobalt rod magnet showcase cutting-edge technology and a dedication to engineering excellence. By pushing technological boundaries, we ensure our products deliver superior performance and reliability.

 

 

 
Why Choose Us

 

Production Equipment

We have hydrogen breakers, magnetizers, automatic welding machines, automatic bending machines, laser cutting machines, metal detectors and other equipment. And the perfect quality inspection equipment and system makes us have stable quality.

Quality Assurance

We always feel that all success of our company is directly related to the quality of the products we offer. They meet the highest quality requirements as stipulated in ISO9001, ISO14000:14001 SGS guidelines and our stringent quality control system.

Global Market

We then expanded into international sales to provide more products for Europe, North America, Middle East and South East Asia regions. In addition to magnetic assemblies, we also have neodymium magnets, samarium cobalt magnets and other magnets for electric motors, and magnets for buttons.

Customized Service

Our sales staff will provide customized product solutions for each customer. Our extremely fast response policy ensures that every customer inquiry is answered within 12 hours (business days).

 

 

Technical Parameters

 

Part No

D

H

A(ID)

B(OD)

Weight (Kg)

MD-d-NR-150

159

320

200

200

15

MD-d-NR-200

219

320

250

250

25

MD-d-NR-250

273

320

300

300

40

MD-d-NR-300

325

320

350

350

52

MD-s-NR-150

159

240

200

200

12

MD-s-NR-200

219

240

250

250

25

MD-s-NR-250

273

240

300

300

37

MD-s-NR-300

325

240

350

350

46

 

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Specifications

 

Parameter

Specification

Magnetic Strength

10,000 – 15,000 Gauss

Flow Rate

50 – 500 GPM (adjustable)

Operating Pressure

Up to 150 PSI

Material

316 Stainless Steel (corrosion-resistant)

Temperature Range

-20°C to 150°C (-4°F to 302°F)

Connection Type

Flanged or threaded (customizable)

 

Magnetic Separation in Chemistry

 

Construction

Magnetic Material: Rare Earth Neodymium Iron Boron - (NdFeb)


Housing: 316 grade stainless steel


Tubing: 316 grade stainless steel


Other Parts: 304 grade stainless steel


Sealing: Silicon rubber O-ring


Surface Finish: Brushed internally | Polished externally to Ra 1.2μm

 

 
Advantages of Magnetic Liquid Traps
 
01/

Effective Removal of Ferrous Contaminants: One of the key benefits of magnetic liquid traps is their ability to remove even the smallest ferrous particles from the liquid. They can capture particles as small as one micron, which is much smaller than the human eye can see.

02/

Reduce Maintenance Costs: Another advantage of magnetic liquid traps is their ease of use and maintenance. Additionally, the captured particles can be easily removed from the magnet, which helps to minimize downtime and reduce maintenance costs.

03/

Efficient and Cost-Effective: Magnetic liquid traps are also highly efficient and cost-effective. They can operate continuously, which helps to maximize production efficiency and minimize the risk of product contamination.

04/

Long-Term Reliability: High-quality magnetic liquid traps require minimal maintenance and have no moving parts that can wear out. Once installed, they can operate for years with consistent performance, especially when built with premium magnets and stainless steel housings.

 

 

Removable Metal Impurities

Our Magnetic Liquid Traps are highly effective at removing magnetic metallic impurities from liquids. These typically include:


Iron particles: The most common magnetic impurity, often found in manufacturing processes, water treatment, and food production.
 

Steel: Small steel fragments or particles can be efficiently captured, preventing contamination in the final product.
 

Nickel: Certain types of nickel-based materials that are magnetic can also be removed.
 

Cobalt: As a magnetic material, cobalt impurities can be effectively captured.

Drum Type Wet Magnetic Separator

 

Application of Magnetic Liquid Traps
 

Pharmaceutical Industry

Magnetic liquid traps are incorporated to remove iron-based as well as non-iron-based impurities at multiple stages of manufacturing a drug. Ensures purity during liquid drug production and packaging.

Chemical Industry

The magnetic liquid trap ensures that the chemicals are processed and pure from all sorts of impurities that can alter their properties and create an obstacle in their working. Filters metal contaminants to maintain product integrity in chemical solutions.

Food Processing Industry

You can process oils, dairy products, sauces, and beverages with magnetic trap food industry devices to get rid of any unwanted fine soluble stainless steel and iron particles.

Mining and Ore processing industry

Magnetic traps can be used to refine valuable minerals by getting rid of unwanted impurities. It can help to improve quality and gain minerals from slurries.

Water Treatment

Just like the food industry, magnetic liquid traps are making a huge change in water filtration and treatment. Magnetic traps are incorporated in water cooling towers, water purification systems, and wastewater treatment plants.

Oil and Gas

In petrochemical refineries and oil processing plants, magnetic liquid traps are used to protect critical equipment such as pumps, valves, and heat exchangers from ferrous contamination. Separates metal particles in pipelines, enhancing fluid purity and system performance.

 

Installation Requirements

 

Mount the trap horizontally or vertically for optimal separation efficiency.

01

Ensure the arrow on the housing aligns with the system flow direction for easy cleaning, inspection, and removal of the magnetic bar.

02

Verify that the operating pressure and temperature do not exceed the rated limits.

03

Tighten all clamps or flanges to prevent leaks.

04

Clean the magnetic bar regularly to remove accumulated ferrous particles.

05

 

How To Order

 

 

Contact Us: Reach out via our website, email, or phone to schedule your initial consultation.

Submit Order Details: Provide quantity, style and size and we will send you a formal quotation.

Invoice Payment: Make payment based on the proforma invoice to kickstart the production.

Production Sample Creation: We create pre-production samples for your confirmation before full production begins.

Approval of Preproduction Samples: Review pictures or request samples to confirm before bulk production starts.

Production Process: We update you with photos and videos of the completed products, along with shipping cost details.

Shipping and Balance Payment: Once the balance is received, your bulk order is shipped to your chosen location.

 

Video

 

 

 

 

Shipping and Delivery

 

Packing

Standard sea or air packing, such as carton, wooden box, pallet etc.

Lead time

7 days for samples, 15-20 days for mass production.

Transportation

All shipping methods are available: courier (TNT, DHL, FedEx, UPS), air or sea.
Shipper or freight forwarder can be appointed by either purchaser or TC.

 

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Certificate

 

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FAQ

Q: Does a magnetic liquid trap affect liquid flow rates?

A: Our magnetic liquid traps are designed to minimize the impact on liquid flow rates. While the presence of the trap may slightly reduce flow due to the space it occupies within the pipeline, the design ensures that the effect is minimal. We use efficient magnetic rod or bar configurations that allow for smooth liquid passage while still capturing magnetic impurities. For most applications, this slight reduction in flow is negligible and can be adjusted by choosing the right size trap for the required flow rate. If you have specific flow rate requirements, we can help you select a Magnetic Liquid Trap that balances impurity removal with optimal flow efficiency.

Q: Can a magnetic liquid trap be used in high-temperature or high-pressure environments?

A: Yes, our magnetic liquid traps can be used in high-temperature and high-pressure environments. We offer models that are specifically designed to withstand such conditions. For high-temperature applications, we use magnets made from materials like high-temperature neodymium or samarium-cobalt, which can endure temperatures up to 200°C (392°F) or more. The traps are built with durable materials and seals to handle increased pressure without compromising performance.

Q: What is the magnetic strength of a magnetic liquid trap?

A: The magnetic strength of a magnetic liquid trap refers to the intensity of the magnetic field used to attract and capture magnetic particles from liquids. It is typically determined by the type of magnets used (such as neodymium or ferrite) and the strength of the magnetic field. A stronger magnetic trap will be more effective in removing finer magnetic contaminants from the liquid, improving its purification efficiency. The strength is usually measured in Gauss or Tesla, with higher values offering better capture capabilities.

Q: Can these traps be customized for my system?

A: Whether you have unique pipeline sizes, flow rates, or application requirements, the design can be customized to fit seamlessly into your system, providing the most effective solution for capturing metal particles in your production lines.

Q: How often do they need to be cleaned?

A: Cleaning frequency depends on the level of metal contamination in the liquid. However, magnetic liquid traps are designed for easy maintenance, allowing for quick cleaning without significant downtime. Regular inspection ensures optimal performance, but overall, these traps require minimal intervention to keep working efficiently.

Q: How do magnetic liquid traps work?

A: When the liquid is flown through the housing or vessel, a magnetic field is generated by these well-positioned and arranged powerful magnetic elements. This magnetic field attracts the magnetic particles inside the contaminated liquid. Mainly the impurities consist of iron-based particles such as steel or iron or other magnetized particles. When attracted, these impure particles are captured by powerful magnetic elements and stick to these elements. This way the magnetic elements capture the impure particles and refrain them from moving downstream to the purified liquid.

We're well-known as one of the leading magnetic liquid traps manufacturers and suppliers in China. If you're going to buy high quality magnetic liquid traps with competitive price, welcome to get more information from our factory. Also, customized service is available.

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