Magnetic Separator

Professional Magnetic Separator Manufacturer

We're a tech and innovation-driven company specializing in magnetic material products. Products such as our super strong disc magnets, super strong magnet bars, custom neodymium magnet, and samarium cobalt rod magnet showcase cutting-edge technology and a dedication to engineering excellence. By pushing technological boundaries, we ensure our products deliver superior performance and reliability.

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Why Choose Us

Production Equipment

We have hydrogen breakers, magnetizers, automatic welding machines, automatic bending machines, laser cutting machines, metal detectors and other equipment. And the perfect quality inspection equipment and system makes us have stable quality.

Quality Assurance

We always feel that all success of our company is directly related to the quality of the products we offer. They meet the highest quality requirements as stipulated in ISO9001, ISO14000:14001 SGS guidelines and our stringent quality control system.

Global Market

We then expanded into international sales to provide more products for Europe, North America, Middle East and South East Asia regions. In addition to magnetic assemblies, we also have neodymium magnets, samarium cobalt magnets and other magnets for electric motors, and magnets for buttons.

Customized Service

Our sales staff will provide customized product solutions for each customer. Our extremely fast response policy ensures that every customer inquiry is answered within 12 hours (business days).

Types of Magnetic Separator

Stearns Magnetic Separator
Stearns magnetic separator is one of the most innovative and reliable products in the market today. This state-of-the-art equipment is designed to efficiently and effectively separate unwanted materials and impurities from various solids and liquids.

Roll Magnetic Separator
Roll magnetic separator is a highly efficient and reliable technology used for separating magnetic materials from non-magnetic materials.

Rotary Magnetic Separator
Rotary magnetic separators are an incredibly useful tool for many industries. These devices are widely used in the mining industry to separate magnetic materials from non-magnetic ones.

Rare Earth Roll Magnetic Separator
The rare earth roll magnetic separator is a powerful tool used in the field of magnetic separation. This device is highly effective in separating ferrous particles from non-ferrous materials.

Wet Drum Magnetic Separators
Wet drum magnetic separators are essential tools for the mining industry and other industries that deal with minerals. These separators are used to separate magnetic materials from non-magnetic materials.

Belt Type Magnetic Separator
Belt type magnetic separator is a type of equipment used to separate unwanted magnetic materials from non-magnetic materials. This equipment is commonly used in industries such as mining, ceramics, plastics, and food production.

Specification

Part No	D	H	A(ID)	B(OD)	Weight (Kg)
MD-d-NR-150	159	320	200	200	15
MD-d-NR-200	219	320	250	250	25
MD-d-NR-250	273	320	300	300	40
MD-d-NR-300	325	320	350	350	52
MD-s-NR-150	159	240	200	200	12
MD-s-NR-200	219	240	250	250	25
MD-s-NR-250	273	240	300	300	37
MD-s-NR-300	325	240	350	350	46

Part No

Dia.A

Dia.C

Dia.B

No. of rods

Weight

(Kg)

FL-D125

168

133

32-76

200

300

FL-D150

219

159

57-108

250

400

Parameters

Temperature	80-350 ℃
Material	SUS304,SUS316,SUS316L
Magnetic field strength	2000-13000gs
Easy to clean	Whether device easy to clean
Backflow bar	Whether to configure backflow bar

Advantages of Magnetic Separator

High separation efficiency

Magnetic separators are highly effective in separating ferrous contaminants from various materials, including solid, liquid, and powder.

High Processing Capacity

Their high processing capacity allows them to handle large volumes of material within a relatively short period. Magnetic separators play a crucial role in achieving high throughput and productivity.

High Recovery Rates

By selectively capturing and concentrating magnetic particles or ferrous contaminants, magnetic separators enable high recovery rates of valuable materials.

Cost-effective

Magnetic separators is a cost-effective way to increase the recovery of valuable materials from waste streams.

Applications of Magnetic Separators

Mining Industry

In the mining industry, magnetic separators are used to separate iron ore from other materials during the beneficiation process. This ensures that the iron ore is purified before it is used in industrial processes.

Coal Beneficiation

Magnetic separators also play a key role in coal beneficiation. Magnetic separators help extract these contaminants, improving the quality of the coal and ensuring more efficient use.

Recycling

Magnetic separators are heavily used in recycling industries to separate metals from non-metallic materials. This is especially important in the recycling of materials like plastic, glass, and paper.

Food Processing

In the food industry, magnetic separators are used to remove metal contaminants from food products. This ensures that food safety standards are met and that consumers are protected from potential harm.

Material Handling and Conveying

In material handling and conveying applications, magnetic separators help to remove ferrous contaminants from products as they move through the system. This is especially important in industries like packaging, chemicals, and pharmaceuticals, where purity is critical.

Installing Requirements

Position the separator according to our guidelines to maximize separation efficiency.

Allow adequate space around the separator for easy maintenance, inspection, and material handling.

Align the separator with the material flow direction to enhance separation efficiency and minimize blockages.

Properly connect power supply and control systems if the separator has an electromagnetic or automated function.

Common Troubleshooting of Magnetic Separator

The magnetic separator cannot start normally: First check whether the power supply is normal and whether the wiring is loose; secondly check whether the fuse is blown, if it is blown, it needs to be replaced in time; finally check whether the switch is normal, if there is a problem, it needs to be repaired or replaced.

The magnetic field of the magnetic separator is weak: Check whether the magnets in the magnetic separator have fallen off or the magnetic force has weakened. Repair or replace them in time.

The magnetic separator has poor sorting effect: First check whether the feed is uniform, if not, it needs to be adjusted; secondly, check whether the magnetic field strength of the magnetic separator meets the requirements, if not, it needs to be adjusted.

The magnetic separator is too noisy: Check whether the mechanical transmission parts of the magnetic separator, such as belts and chains, are damaged or loose and need to be repaired or replaced; at the same time, check whether the supporting facilities of the magnetic separator are firm.

Customization Process

01/

Inquiries
You can contact our technical team members by email and provide the detailed specifications and other information you need.

02/

Quotation
We will collate the results of the information you provide and send you a complete proposal; detailing the required quotation and delivery time.

03/

Design
Using the latest software, our design team will provide detailed drawings and advise how the product will integrate into your process.

04/

Production
If our quotation meets your needs, you can place an order directly by email. After receiving the advance payment information, we will start production immediately.

05/

Shipping
Detailed picture of package will be provided.

06/

Track your order
We will send you an email with the order detail and tracking No. when the order shipped, you can confirm it and will get it soon.

Shipping and Delivery

Packing	Standard sea or air packing, such as carton, wooden box, pallet etc.
Lead time	7 days for samples, 15-20 days for mass production.
Transportation	All shipping methods are available: courier (TNT, DHL, FedEx, UPS), air or sea. Shipper or freight forwarder can be appointed by either purchaser or TC.

Certificate

productcate-1-1

FAQ

Q: How does magnetic separation work?

A: Magnetic separators can be fitted at a variety of critical control points within the production line, inclduing silo intake, on conveyor belts and in pneumatic lines. The raw material or finished product is fed either by gravity, air, pumped or conveyor belt, where it passes through or over a magnetic rod, grid, grate or plate. The magnetic field captures the ferrous contamination by attracting it to the magnetic tube or plate. The non-magnetic clean product can then continue through the process.

Q: What are magnetic separators?

A: A magnetic separator applies basic magnetic principles to remove ferrous based and paramagnetic metals from a range of substances including powders, granules, liquids, pellets or pastes. They are usually installed within the product stream at key HACCP or inspection points.

Q: What substances do magnetic separators typically protect?

A: Magnetic separators are effective in any sector which has risk of ferrous particle ingress. Safety critical processes such as food, pharmaceuticals and chemicals use both primary and secondary separators to protect powders, granulates and liquids.

Q: Where can magnetic separators be installed?

A: Magnetic separators are ideal for many different installation points on gravity, free-fall, pneumatic, pumped or conveyor feed processing lines. Either at raw materials intake to check incoming ingredients, mid-production at HACCP points or protecting finished product at the end of the process on bulk discharge. Typical installation points include gravity-fed chutes, pre and post sifting, bulk tanker discharge, ingredient sieving, pre and post mixers, vacuum or pneumatically lines, grain tips, sack rip and tip stations, above or below transfer conveyors or vibratory feeders.

Q: Can magnetic separators be used with stainless steel or paramagnetic materials?

A: The answer is yes, in fine particle form i.e. (< 0.1-3mm) 304 and 316 Stainless Steel change properties to become paramagnetic. Exposure to a strong magnetic field induces a magnetic response magnetic in the same direction of the magnetic force being applied. This means that fine 304 and 316 Stainless Steel particles can be extracted by high intensity magnets such as Neodymium.

We're well-known as one of the leading magnetic separator manufacturers and suppliers in China. If you're going to buy high quality magnetic separator with competitive price, welcome to get more information from our factory. Also, customized service is available.

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